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Making fertilisers

Ammonium are sources of nitrogen, so they can be used as ‘nitrogenous’ . They are manufactured on an industrial scale, but they can also be made in the laboratory on a smaller scale.

Ammonium nitrate, NH4NO3, and ammonium sulfate, (NH4)2SO4, are two nitrogenous fertilisers.

Making ammonium sulfate in the lab

Ammonium sulfate can be made in the lab using dilute ammonia solution and dilute sulfuric acid:

ammonia + sulfuric acid → ammonium sulfate

2NH3(aq) + H2SO4(aq) → (NH4)2SO4(aq)

Both are soluble, so must be used.

A simple method

Apparatus required for making ammonium sulfate in the lab
Figure caption,
Making ammonium sulfate

Here is an outline of one way to make ammonium sulfate in the lab. Eye protection must be worn.

  1. Put some dilute sulfuric acid into a beaker.
  2. Add a few drops of methyl orange .
  3. Add dilute ammonia solution drop by drop, stirring in between.
  4. Continue step 3 until the colour permanently changes from red to yellow.
  5. Add a few more drops of dilute ammonia solution.
  6. Pour the reaction mixture into an evaporating basin, and heat carefully over a boiling water bath.
  7. Stop heating before all the water has and leave aside for to form.
  8. pour away excess water and leave the crystals to dry in a warm oven, or pat dry with filter paper

Question

Explain why a few more drops of dilute ammonia solution are added at step 5, after the end-point.

The industrial production of ammonium sulfate

The industrial production of ammonium sulfate happens on a much larger scale than its production in the lab. A fertiliser factory often begins with the needed to make ammonia and sulfuric acid, rather than buying these two reactants from elsewhere. Several stages are needed.

A flow chart showing some of the stages in making ammonium sulfate
Figure caption,
A flow chart showing some of the stages in making ammonium sulfate

The lab preparation of ammonium sulfate is a ‘batch’ process. A small amount of product is made slowly at any one time, and the apparatus cleaned ready to make another batch.

The industrial production of ammonium sulfate is a ‘continuous’ process. The product is made quickly all the time, as long as raw materials are provided.