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What are gears?

Metal gears

A is a special wheel that has parts called teeth around its outer edge (its ).

These teeth with the teeth of another gear, belt or chain.

When two or more gears are connected, they transfer motion and power from one gear to another.

Gears can be found in machinery including bicycles, cars and clocks.

Metal gears
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What are pulleys?

A pulley with a rope threaded through it

A is a type of wheel that has an inner groove in its circumference.

When a rope, cable or belt runs along the groove, objects can be moved and lifted with far less effort.

It’s easier when two people share the lifting of heavy objects and pulleys work in the same way.

When you pull the rope, the pulley helps you lift heavy objects more easily because it spreads out the effort needed between the pulley and your hands.

Pulleys are found in lifts, cranes, car engines and garage doors.

A pulley with a rope threaded through it
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Video: Gears and pulleys

Join Sam in his workshop to learn how gears and pulleys work.

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Explaining gears

Gear speed

When a smaller gear interlocks with a larger gear, the larger one turns more slowly than the smaller one which turns quickly.

When a larger gear turns a smaller gear, you can get more speed.

Gear power

When a smaller gear turns a larger gear, the larger gear turns at a slower rate than the smaller gear but it is more powerful.

This combination of gears lets a bicycle convert fast pedalling into a slower but more powerful rotation of a wheel. This can help you with climbing a steep hill.

Gear ratio

ln the example below, the larger gear is twice as big as the smaller gear, with twice as many teeth.

The smaller gear will rotate twice for every one rotation of the larger gear. We call this a gear ratio of 2:1.

Small and large interlocking gears

Direction of rotation

Gears can also change the direction of rotation. When gears are interlocked, they turn in opposite directions.

interlocking gears moving in different directions
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Explaining pulleys

Fixed pulleys and moveable pulleys are two of the most common types of pulleys.

Fixed pulleys

Fixed pulleys are attached to something like a ceiling or a tower.

When someone pulls the rope down, the load moves up, making it easier to lift heavy objects.

Fixed pulley system showing effort and load

Movable pulleys

In movable pulleys, one end of the rope is fixed, and the pulley itself is free to move.

When someone pulls the free end of the rope, the load goes up, and you halve the force required.

These types of pulleys can be found in cranes and lifts.

A movable pulley system - the load is attached to a hook on the wheel that rests on the pulley rope.
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How to make a gear system

Follow these steps to create your own cardboard gear system.

Before you start you will need:

  • 1 small wheel
  • 1 medium wheel
  • 1 large wheel
  • 1 piece of corrugated cardboard
  • 1 cocktail stick or safety pin
  • 3 dowels
  • 1 pencil
  • Some PVA glue
Image gallerySkip image gallerySlide 1 of 8, One large wheel, one medium wheel, one small wheel, one piece of corrugated card, three short dowels and a piece of corrugated card., Step 1 Take out your materials and place them on the table.
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Did you know?

Here are some facts about gears and pulleys that you might not know.

Image gallerySkip image gallerySlide 1 of 4, The Large Hadron Collider at CERN, Large Hadron Collider One of the largest gears in the world can be found in the Large Hadron Collider (LHC) at CERN in Switzerland. The main gear in the LHC measures around 7 metres in diameter.
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Key words

CircumferenceThe measurement of the distance around the outer edge of a circular or rounded object.
GearA mechanical part with teeth that interlock with another gear or belt to transfer motion and power while changing speed, or direction in a mechanical system.
InterlockTo connect or engage two or more parts in a way that they fit together securely, stopping separation or movement.
PulleyA simple machine consisting of a grooved wheel on an axle. It guides a rope, belt, or cable.
WheelA circular object that rotates around a central axis.
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Quiz

Time to put your knowledge to the test. Can you tell the difference between a gear and a pulley?

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More on Mechanical systems

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